All packaging boxes / Custom Printed Corrugated Mailer Boxes
CUSTOM STRUCTURE / PRINTED FOR YOUR BRAND
Custom Printed
Corrugated Mailer Boxes
Custom printed corrugated mailer boxes combine a branded opening with a structure planned around delivery. Specify the board, dimensions, artwork and internal packing as one system.
E-commerce · Subscription boxes · Apparel · Retail dispatch
Custom dimensions · Artwork & finishing · Sample options
Packaging illustration. Confirm construction, artwork and finish on your agreed sample.
SEE THE DESIGN. UNDERSTAND THE STRUCTURE.
Custom printed mailer boxes.
Made to leave an impression.
Explore a premium botanical print direction, then watch the folding structure in motion. Your dimensions, artwork, board and internal fit are developed around your product.
DESIGNED AROUND THE PRODUCT
What makes this format work.
For direct-to-consumer orders, subscriptions and product deliveries where the box needs to carry both your branding and its contents.
01 / KEY DETAIL
Print inside and out
Choose which surfaces need artwork and which can remain kraft or white.
02 / KEY DETAIL
Built around the pack
Coordinate product placement, cushioning and dividers before finalizing the dieline.
03 / KEY DETAIL
A repeatable packing process
Review folding, locking, sealing and dispatch steps with your team.
SPECIFY WITH CONFIDENCE
The details behind your box.
Use this guide to prepare your brief. These are options for discussion, not a fixed stock specification.
| Construction | Die-cut mailer with a folding lid and locking sides, or a shipping carton where better suited. Check closure, packing sequence and sealing requirements. |
|---|---|
| Material | Corrugated board with a kraft or white liner. Discuss flute, liner and board strength against product weight, dimensions and the delivery route. |
| Dimensions & internal fit | Measure the packed product rather than the product alone. Include cushioning, dividers and the clearance needed to pack efficiently. |
| Printing & finish | Your artwork and colors, with finishing options reviewed for the chosen material. Confirm the print area, coating, foil or embossing on the proof or sample. |
| Inserts | Dividers and fitted inserts can be discussed against product dimensions, weight and the required layout. |
| Packing & delivery | Usually supplied flat for assembly; confirm the chosen construction, bundle count and pallet or carton arrangement. |
| Minimum quantity | Quoted per size, construction and artwork. Send your target quantity per design for confirmation. |
| Samples & timing | Agree the sample type, approval stages, production schedule and shipping arrangement with your project quotation. |
Design consideration: Shipping performance depends on the complete pack. Confirm board specification and run suitable transit tests for your product and delivery conditions.
MAKE IT UNMISTAKABLY YOURS
Structure. Print. Finish. Fit.
For custom printed corrugated mailer boxes, the strongest result comes from coordinating the construction and artwork early. Share a product photo, dimensions and design reference so the material and print process can be considered together.
01 / Artwork
Bring your logo, brand colors and panel artwork. Check orientation, seams, folds and safe areas against the agreed dieline.
02 / Finishing
Discuss matte or gloss coatings, foil, embossing and spot UV where suitable. Check a sample for the intended appearance and feel.
03 / Interior
Consider product placement, dividers, inserts and ease of removal. Confirm the internal fit with the complete product pack.
Production workshop in Guangzhou, China.
FACTORY COMMUNICATION
A direct conversation.
From brief to box.
Work with Guangzhou Xin You Printing Co., Ltd. to discuss the structure, materials, artwork and production details for your packaging. A clear specification helps align the sample and bulk order.
FROM FIRST IDEA TO APPROVAL
A clear path to production.
01
Share the brief
Send product dimensions, box type, quantity per design and delivery destination.
02
Review the specification
Compare materials, construction, print and finish with the project quotation.
03
Approve the sample
Agree on a proof or sample and resolve fit, artwork and closing details.
04
Confirm the order
Confirm production timing, packing method and shipping before bulk manufacture.
Include your target arrival date in the brief. Sampling, approvals and transport are separate parts of the schedule.
BEFORE YOU ORDER
Questions worth asking.
Does a printed mailer need an outer shipping box?
That depends on product fragility, board strength, route and desired presentation on arrival. Share the complete pack so we can discuss a mailer alone, an outer carton or additional protection.
What is the minimum order quantity?
Minimum quantities vary by construction, dimensions, material and printing. Send your target quantity for each design and size so the order can be quoted accurately.
Can I see a sample before production?
Ask which sample type suits your project: a blank structural sample, printed proof or finished sample may answer different questions. Confirm cost, timing and approval requirements before proceeding.
What do you need for an accurate quote?
Include the box type, internal dimensions with units, product weight, quantity per design, artwork reference, finishing, insert requirements and destination. Tell us which details are still undecided.
Can you guarantee a delivery date now?
A reliable schedule needs a confirmed specification, quantity, approval plan and delivery destination. Discuss your target date before ordering; production and shipping timing must be confirmed for the actual project.
YOUR NEXT STEP
Let’s specify
your mailer.
Tell us what you are packing and how you want it presented. We will discuss the remaining details for a project quotation.
Include in your brief
Internal size and units
Quantity per design
Artwork and finish
Insert requirements
Destination and target date
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